Where do corrosion usually occur in an aircraft?

Areas of airplanes often damaged by corrosion include the propeller, cylinder fins, areas around fuel tanks or bladders, piano-type control hinges, and the battery box.

What are the corrosion prone areas in aircraft?

Which Parts of the Plane Are Most Prone to Corrosion?

  • External Surfaces. …
  • Battery Compartments and Vent Openings. …
  • Wheel Well and Landing Gear. …
  • Engine Frontal Areas and Cooling Air Vents. …
  • Water Entrapment Areas. …
  • Exhaust Trail Areas. …
  • Bilge Areas. …
  • Control Cables.

What is the main source of corrosion in an aircraft?

2.2 Water or water vapour containing salt combines with oxygen in the atmosphere to produce the main source of corrosion in aircraft. Aircraft operating in a marine environment, or in areas where the atmosphere contains industrial fumes that are corrosive, are particularly susceptible to corrosive attacks.

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What is the most common type of corrosion on aircraft?

Surface corrosion: The most common type of aircraft corrosion, surface corrosion occurs when metal on the surface of an aircraft oxidizes, such as when paint wears away.

Where is intergranular corrosion most likely to occur in aircraft?


Why does corrosion of an airplane occur primarily while the plane is on the ground?

The most common form is oxygen differential cell corrosion. This occurs because moisture has a lower oxygen content when it lies in a crevice than when it lies on a surface. The lower oxygen content in the crevice forms an anode at the metal surface.

What are the corrosion prone areas?

Corrosion Control – Part Four (Prone Areas)

  • Battery Compartments and Battery Vent Openings. Despite improvements in protective paint finishes and in methods of sealing and venting, battery compartments continue to be corrosion prone areas. …
  • Wheel Well and Landing Gear. …
  • Engine Frontal Areas and Cooling Air Vents.

How many types of corrosion are there in aviation?

There are three main types of crevice corrosion in aircraft: metal ion, oxygen, and active-passive concentration cells.

Why aircraft cleaning and corrosion control is very important in aircraft?

Many aircraft structures are made of metal, and the most insidious form of damage to those structures is corrosion. From the moment the metal is manufactured, it must be protected from the deleterious effects of the environment that surrounds it.

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What is the best way to protect aircraft structure from the corrosion?

Preventing Aircraft Corrosion

  1. The most important means for preventing corrosion is to keep aircraft free of moisture.
  2. A thorough rinsing and cleaning of aircraft will remove salt and other corrosive agents. …
  3. Chipped or delaminating paint needs to be properly striped or sanded and re-painted.

What is corrosion on an aircraft?

Corrosion on aircraft is nothing more than rust of the metal parts, although aluminum corrosion doesn’t produce the reddish color most people think of as rust. … Left untreated, corrosion can make an aircraft unairworthy in just a few years.

How is aircraft corrosion detected?

Look for obvious signs of corrosion, including the presence of gray or white powdery deposits on aluminum surfaces or rust-colored deposits or stains on steel. Run your hand along the aircraft to detect skin bulges, cracks, or blisters in the paint.

Do airplanes rust?

Did you ever wonder why airplanes never seem to rust, despite their constant exposure to rain, sleet and snow? The quick answer is that most aircraft are made of aluminum — a chemical element that seems to resist corrosion even when exposed to air and water.

What is aircraft stress corrosion?

Stress corrosion occurs as the result of the combined effect of sustained tensile stresses and a corrosive environment. Stress corrosion cracking is found in most metal systems; however, it is particularly characteristic of aluminum, copper, certain stainless steels, and high strength alloy steels (over 240,000 psi).

What is the most common form of corrosion protection?

Galvanic corrosion is the most common and impactful form of corrosion. It occurs when two dissimilar (different) metals are in contact in the presence of an electrolyte. In a galvanic cell (bimetallic couple), the more active metal (anode) corrodes and the more noble metal (cathode) is protected.

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How does exfoliation corrosion occur?

Corrosionpedia Explains Exfoliation Corrosion

This type of corrosion occurs on the extended grain boundaries. The products of corrosion force the material to move away from the body, so these products occupy a greater volume than the volume of the parent metal, thus causing the metal to exfoliate or delaminate.